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البحـث الثاني

171

2016

أوابك العلمية لعام

ص لبحوث العلمية الفائزة بجائزة

عدد خا

مجلة النفط والتعاون العربي

161

العدد

- 2017

أربعون

المجلد الثالث و ال

Re-refining of Used Lubricating Oil and its Economic and Environmental Implications

48

Table 4 Advantages and disadvantages of re-refining technologies

Source: Own elaboration. Data compiled from PETDER

Technology

Advantages

Disadvantages

Acid/Clay methods

Low capital investment. Makes it most cost

effective for small and tiny scale plants.

Requires no advanced instrumentation, no

skilled workers.

Proven technology that worked for many

years worldwide

Hazardous by-products are produced,

including acid tar and oil saturated clay.

Waste disposal problems and environmental

drawbacks.

High operation costs, continuous clay

consumption, disposal cost of spent clay. The

process requires high temperatures.

High clay consumption, low yield,

inconsistent quality

Lower yield due to loss of oil in sludge.

Life span of the equipment used in acidic

environment is reduced.

Hydroprocessing

methods

Product quality and yield are high (API

Group II Base Oil),

PBC and Chloride can be eliminated

efficiently

PNA can be eliminated efficiently at high

pressure and temperature

The process requires high pressure, high

temperature and hydrogen usage

It requires high safety standards, H2S and

HCl can be generated during the process

Investment cost and operational costs are

high, operational efficiency is low

A separate facility needs to be established on

the field in order to provide hydrogen to the

process continuously

Expensive catalysts are required

Solvent extraction

methods

API Group II/II+ Base Oil can be produced

based on the quality of the waste oil.

Toxic Polyaromatic Hydrocarbons (PAH)

and PNA can be completely eliminated.

All of the synthetic base oil compounds like

PAO / hydrocarbon oils are preserved,

The process is carried out under lower

pressure and temperature compared to

other technologies.

The process has high product operational

efficiency.

Small quantities of waste and comtaminants

are generated, waste disposal cost is low

The product quality is dependent upon the

waste oil mixture used as feedstock.

High quality feedstock is required for high

quality Group II, Group II+ base oil.

In hydro processing, with hydrogen

saturation, the product quality is not

dependent on the quality of the feedstock.

Based on the waste oil used, the solvent costs

can be high