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168

2016

أوابك العلمية لعام

ص لبحوث العلمية الفائزة بجائزة

عدد خا

مجلة النفط والتعاون العربي

161

العدد

- 2017

أربعون

المجلد الثالث و ال

Re-refining of Used Lubricating Oil and its Economic and Environmental Implications

45

5.1

Treatment steps

i)

Primary treatments

Primary treatment is the first stage of any re-refining process. It is all too common for

re-refining technologies to start up with a primary treatment which is designed to

remove an important part of the used oil contaminants such as water, light

hydrocarbons, sludge, coarse particles, etc. For this, each technology uses a particular

method, or even a combination of several. Methods may include, but are not limited to,

the following: Filtration, settling, decantation, centrifugation, dehydration, heating,

thermal treatment, atmospheric distillation, demetallization , chemical treatment, etc.

ii)

Secondary (Separation) treatments:

In order to remove additives such as heavy metals, sludge, etc., each technology uses a

separation procedure. In the acid/clay technology, an acid is used to settle out the oil

followed by an earth (clay) treatment to remove other contaminants. Other technologies

use chemical processes such as solvent extraction (Interline, Rose/Kellog), or physical

methods such as vacuum distillation (PROP, KTI, IFP). Secondary treatment re-refining

technologies include, but are not limited to, the following: physical-chemical treatment,

thermal treatment, solvent extraction, vacuum distillation,

iii)

Tertiary (Finishing) treatments

While the earlier stages (i.e. primary and separation treatments) allow the re-refining

technology to achieve a contaminant-free base oil, a finishing step is necessary in order

to obtain a commercially viable base oil that is appropriate for the needs and conditions

of the market, especially in terms of odor and color characteristics. As in the previous

stages, each system uses a different unit operation to “finish off the look” of the end

product. Methods may include, but are not limited to, the following: Bleaching,

hydrotreating, fractionation, treatment with zeolites, vacuum distillation.

Table 3 summarizes re-refining technologies where the unit operations corresponding

to major steps are sequenced in order of occurrence.