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156

2016

أوابك العلمية لعام

ص لبحوث العلمية الفائزة بجائزة

عدد خا

مجلة النفط والتعاون العربي

161

العدد

- 2017

أربعون

المجلد الثالث و ال

Re-refining of Used Lubricating Oil and its Economic and Environmental Implications

33

4.11 Vaxon process

Vaxon technology also known as VCFE (Vacuum Cyclon Flash Evaporator) was

developed in Denmark. The advantage of this process is the special vacuum distillation

unit detailed below where the cracking of oil is highly decreased.

4.11.1

Process description

The basic steps of this process are as follows:

Fractionated vacuum distillation:

In this initial stage, water, light hydrocarbons, metal compounds and other bituminous

elements are separated out. This stage takes place in four modules under different

temperature and vacuum conditions, and base oils that are suitable for the following

treatments are obtained in the last two modules.

Chemical treatment:

In this step, the base oils from the previous stage are treated with potassium hydroxide,

using temperature control and cleaner oil is obtained. Drying of the oil occurs during

this stage. The polycyclic aromatic hydrocarbons are separated by solvent refining with

polar solvents (dimethyl-formamide, n-methyl-2-pyrrolidone, etc.).

Vacuum distillation:

In this final stage, vacuum distillation is performed to obtain a product that is

appropriate for the needs and conditions of the market.

4.11.2

Process features and drawbacks

This technology enables base oils to be obtained that are suitable for the manufacturing

of new engine oils and industrial lubricants. It is claimed that these are high quality oils

that have been approved according to the strictest regulations that exist at the present

time. In environmental terms, this is a clean technology because the waste that is

generated in the process is re-circulated in the same process.

Figure 18 shows the Vaxon Process simplified Block Flow Diagram.